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Komatsu Twister THB
Hybrid Plasma and Laser
For many applications, high definition, Fine Plasma cutting
is all you need.
Click here to see why Twister Fine Plasma
may be all you need, or may compliment your existing
laser machine. If you really need laser, then consider
the
Komatsu Twister THB
Hybid Plasma and Laser Cutting Machine.
The THB6082 has both a 300 amp (60kw) fine plasma torch,
and a 3.2 kw laser on the same 8 by 20 ft. table.
It is capable of alternating plasma and laser cutting
on the same part. This allows you to take advantage
of the best of both cutting methods on one table without additional
setup.
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Material Handling Equipment Manufacturers Use Komatsu Fine Plasma
Among manufacturers of material handling equipment
new and old customers of Komatsu Fine Plasma are
enjoying the benefits of the new
Twister
series of Fine Plasma
cutting machines.
The photo at the left shows a
TFPL6082
installed in April in Texas. This has a 300 Amp
torch on a 8 ft. x 20 ft. table. The customer is a long time
user of Komatsu Fine Plasma. They currently also have two Komatsu
Rasor Rev
machines: a KCR-12612 and a KCR-12620.
These have 6 x 12 and 6 x 20 ft. tables with 120 Amp torches.
The first of these was installed in 2002.
In addition to the plasma cutting machines, they also have
laser and water jet machines.
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In Kentucky a new Komatsu Fine Plasma customer had a
Twister TFP3051
installed in March, and they are very glad they did.
Previously they depended on an old ESAB plasma cutter and a Heath oxyfuel
machine and outsourcing for some plasma and laser cutting.
After installing their TFP3051 in March, pictured at the right,
they find that
in some areas production capacity has doubled. Secondary operations have been reduced or eliminated.
One example is where they were drilling holes in 5/8 inch. They can now cut the holes with the Twister.
This combined with the Twister automatic marking to reduce setup has freed up the machine shop for other jobs.
When they were busy, they would farm out some jobs to a steel supplier who would cut the parts with either plasma or laser.
Most of these parts, except those larger than the table size, can now be cut on the Twister.
In general they cut steel from 14 gauge up to 1 inch. They find that laser cutting has no advantage in the parts they use, and that the Twister high definition plasma cutting produces the cut quality they need.
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Invest in Capital Equipment
Now is the time to buy a new
Komatsu Twister TFP3051
fine plasma cutting machine.
Give us a call so we can explain how replacing your existing
machine can quickly start saving you money and time.
If your old machine is a
Rasor
5x10 or 4x8 excellent trade-in terms are available too.
Larger machines in the
TFPL Series
are also available. The photo at the left
is a
Tandem TFPV6084 with bevel cutting torch. This has two 300 Amp
torches on an extended length 8 ft. x 100 ft. table. This Tandem
machine is capable of
cutting two smaller plates independantly or cutting parts up to 25m (82 feet) if needed.
Also consider the
Twister THB
Hybrid Plasma and Laser machine,
capable of both plasma and laser cutting on the same part.
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Twister Fine Plasma
Komatsu's
Twister Fine Plasma products represent
the latest technology in plasma cutting of metals
that started with the first line of Fine Plasma
cutting machines in 1989. In the 1990's through
today the Komatsu Fine Plasma technology has been
the backbone of the
Rasor Series
of Fine Plasma
Cutting Machines recognized for the high quality
precision cutting and outstanding service and support.
The Twister Series continues this tradition,
adding more power and patented technology enhancements that
produce superior cut surface finishes to laser
at a fraction of
the initial cost, production time, and production cost.
The Twister Series is available to expand your production
capacity and to start saving now!
Komatsu Fine Plasma power supplies, torches, and cutting machines
are designed and built by Komatsu Industries Corporation (KIC).
KIC Coprorate Profile PDF File (1.61Mb)
KIC Overview and History PDF File (313Kb)
In the US KIC Presses are sold and serviced by
Komatsu America Industries, Press Technology Division.
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TFP3051 30 kW 5 x 10 ft.
The
TFP3051
features a 5 ft. by 10 ft. cutting
surface and the Twister 30 kW (150 Amp) Fine Plasma
torch. It will cut Mild Steel up to 1" thick,
Aluminum up to 5/8", and Stainless Steel up to 3/4".
It includes the QuickSilver process that produces
superior cutting speeds and edge quality when cutting
Stainless Steel. Cutting speeds are improved and dross
is reduced due to
the high power plasma unit and high speed Twister
gas. Pierce times are reduced due to incorporating
automatic gas change during the touch sensor cycle.
Cut quality is improved by control of main gas flow
and arc mode based on hole size. Spraying anti-spatter
directly through the torch improves hole cut quality
and consumables life. The push-pull zoned exhaust system
greatly reduces fumes while cutting. A mechanical
spatter splash shield is activated during piercing.
The February 2007 issue of FFJournal has an article titled
"Winds of Change, A new kind of twister hits Hickey Metal Fabrication".
This article describes Hickey Metal Fabrication's
experience with the
Twister TFP3051
Order the
TFP3051 with the High Body Factory Installed Option
to increase the Z-Axis stroke from 5 in. to about 12 in.
This allows cutting of square pipe and other structural members
without decreasing accuracy when cutting sheet metal and plate.
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TFPL Series 30 and 60 kW, 8 or 10 ft. by 20 or 40 ft.
The
TFPL Series features larger table sizes,
and all of the cutting technology
enhancements described above with the TFP3051.
Tables are available in 8 or 10 ft. widths
and 20 or 40 ft. lengths. Choose either
the 30 kW (150 Amp) or 60 kW (300 Amp)
Twister Fine Plasma Unit and Torch.
The 60 kW Fine Plasma includes the cutting
capabilities of the 30 kW, but extends the
maximum cutting capacity for Mild Steel to
1.5" by using the higher plasma power unit and larger
nozzle sizes. A light curtain and tape emergency
stop are included for safety. Ultra-solid carriage,
and linear guides achieve high quality, precision
cutting.
Extended length machines are available in 1 meter increments
up to around 100 feet.
See some extended length TFPL Machines installed in China...
The TFPV Series features a bevel cutting 60 kW torch
that can be used to accurately and efficiently cut welding grooves.
A CCD Camera is used in second cut positioning to compensate
for piece movement after the first cut.
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Rebuilt and Recertified Rasors
Not ready for a new Twister machine? We now have
two Rebuilt and Recertified Rasor cutting machines are available for immediate
delivery.
One is a
KCR-0448
which has a
4 x 8 ft. table with 40 Amp G940 Fine Plasma.
The other is a
KCR-0951
which has a
5 x 10 ft. table with 90 Amp G990 Fine Plasma.
It can also be reconfigured with 120 Amp G9120 Fine Plasma if desired.
See an example of a KCR-0951 being rebuilt from start to finish...
Factory Rebuilt 40 and 90 Amp Fine Plasma Power Units are available.
For a 5 x 10 ft. table and more power consider a new
TFP3051
with 150 Amp Fine Plasma. One is ready for delivery to your shop now!
Both new Twisters and Refurbished machines can be delivered with
the
Twister and Rasor Server
software for Windows. So you can
upgrade your software and get the new machine at the same time!
Other
Used Rasor Cutting Machines
are also available, including a
Rasor Rev KCR-12620 6x20
and a
Rasor Rev KCR-12820 8x20.
If you have a used Rasor in good condition that you would like to sell,
send us photos and a description, and we will list it on
our website.
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Rasor Mechanical Overhaul Services
Save time and money by giving your Rasor a much needed overhaul.
Doing an overhaul now can save you money compared with service calls
to fix things later. Save time and money on the parts you cut by getting
optimum cut quality and reducing secondary operations. Save money
on consumable parts by reducing cut time, recuts, and premature
electrode and nozzle failure.
Make your old Rasor machine cut like new again. Let us overhaul your X, Y, and Z Axis. Services include new racks and pinions, rails and bearings, belts and much more. Call for details.
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You are receiving
the Twister Newsletter because you have expressed an interest in Komatsu Fine Plasma Twister or Rasor products.
For comments or
questions regarding this newsletter, please
contact the webmaster@komatsuplasma.com.
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Cutting Technologies Division
Komatsu America Industries LLC
92 Cummings Park
Woburn, MA 01801
www.komatsuplasma.com
Phone: 800-707-2767 Fax: 781-782-0506
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